Capacity Regulation Principle of Multi-Cylinder Piston Refrigeration Compressor for Cold Storage Load Adjustment Multi-cylinder piston refrigeration compressor realizes step capacity unloading to match changing cold storage heat load and reduce power consumption under partial load.
Most semi-hermetic piston cold storage compressors adopt cylinder unloading mechanism. By cutting off gas suction of part cylinders, the effective displacement reduces without stopping the whole compressor motor.
A 4-cylinder piston compressor can run at 100% or 50% capacity. 6-cylinder model supports three capacity stages: 100%, 66% and 33%. This staged adjustment fits fluctuating heat load of food cold storage.
Cylinder unloading is controlled by solenoid valve and pressure difference. When cold room temperature reaches set point, the controller triggers unloading function, lowering cooling capacity and reducing power input accordingly.
Capacity adjustment can reduce frequent compressor on-off cycles. Too many start-stop cycles create big current shock and shorten service life of motor and valve plate components.
When multiple piston compressors work in parallel, cylinder unloading plus unit start-stop logic works together. This combined control scheme keeps stable temperature with optimal energy consumption for large cold storage.
xtldcool multi-cylinder piston refrigeration compressor can customize capacity regulation logic according to client PLC control system. Engineers provide parameter setting guide during commissioning.
The unloading mechanism needs routine inspection. Stuck unloading pin will cause constant low capacity or failure to unload, leading to high energy consumption and unstable cold room temperature.
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